DTF Powder Shaker Ba Ya Aiki? Matsaloli 7 gama gari & Yadda ake Gyara su

Firintar ku na DTF tana aiki da kyau - kwafi masu tsabta, launuka masu ban sha'awa, farar fata. Amma wani wuri tsakanin firinta da tebur mai zafi, wani abu ya ɓace. Canja wurin bawo a gefuna. Foda ya dubi rashin daidaituwa a karkashin fim din. Adhesion ya kasa bayan wankewar farko.

A mafi yawan lokuta, mai laifin ba firinta ba ne ko tawada. Yana da foda shaker.

Foda shaker shine mafi mahimmanci - kuma mafi ƙarancin ƙima - inji a cikin layin samar da DTF. Yana sarrafa abubuwa uku: yadda ake shafa foda daidai gwargwado, yadda ake warkewa gaba ɗaya, da yadda ake cire foda mai tsafta. Samu kowane ɗayan waɗannan kuskuren, kuma ƙaƙƙarfan canja wurin da kuka yi ya sha wahala.

Anan akwai 7 mafi yawan matsalolin DTF foda na shaker, abin da ke haifar da su, da yadda za a gyara su.

Matsala ta 1: Rarraba foda mara daidaituwa - Faɗakarwa ko Ƙaƙƙarfan Rarraba akan Canja wurin

Ga yadda yake kama:Wasu wuraren da aka buga suna da foda da yawa (ƙumburi, m rubutu bayan warkewa), yayin da wasu suna da kaɗan (tawada mara ƙarfi, babu mannewa a cikin tabo). A ƙarƙashin haske za ku iya ganin wurin canja wuri bai dace ba.

Me ya sa yake faruwa:

• Saitunan jijjiga suna da rauni sosai ko kuma suna da sauri sosai - ba a rarraba foda a ko'ina cikin fim ɗin
• Powder hopper yana da ƙasa kuma adadin rarrabawa bai dace ba
• Gudun ciyarwar fina-finai bai yi daidai da rhythm ɗin injin girgiza ba
• Nau'in foda bai dace da ƙayyadaddun ƙayyadaddun na'ura ba (lafiya foda vs. m)

Yadda za a gyara shi:

1. Duba mitar girgiza ku da saitunan girman girman ku. Ga mafi yawan masu girgiza masu tsaka-tsaki (jeri na H650), wurin mai daɗi shine matsakaicin mitar girgiza - isa ya motsa foda amma ba mai tsauri ba yana jefar da shi daga fim ɗin.
2. Tabbatar cewa hopper foda ya cika aƙalla 30%. Ƙananan matakan foda suna haifar da rashin daidaituwa.
3. Daidaita saurin ciyarwar fim ɗin ku zuwa saurin girgiza ku. Idan kuna gudanar da firinta a babban gudu kuma mai girgiza a hankali, fim ɗin zai buge ko miƙewa.
4. Tabbatar da ƙayyadaddun foda. AGP DTF zafi-narke foda ya zo a cikin kyau da matsakaici maki - yi amfani da foda mai kyau don cikakkun kayayyaki, matsakaici don manyan cikawa da aikace-aikacen kayan wasanni.

Matsala ta 2: Rashin Mannewa Bayan Zafi - Canja wurin kwasfa ko fashe

Ga yadda yake kama:Canja wurin yana da kyau a kan fim ɗin, amma da zarar an danna zafi kuma an cire fim ɗin, sassan ƙirar ƙira, fashe a gefuna, ko kwasfa bayan wankewar farko.

Me ya sa yake faruwa:

• Ƙarƙashin warkarwa a cikin yankin dumama mai girgiza - foda mai zafi ba ta narke sosai kuma an haɗa ta da tawada
• Yanayin zafin jiki mara daidai a cikin tanda / bushewa
• Fim ɗin ya ƙaura da sauri ta cikin yankin dumama (bai isa lokacin zama ba)
• Yakin foda ya yi bakin ciki sosai (duba Matsala ta 1) - bai isa ba don haɗawa da masana'anta

Yadda za a gyara shi:

1. Ƙara yawan zafin jiki. Daidaitaccen magani don DTF mai zafi-narke foda shine 120-130 ° C a cikin yankin dumama shaker. Idan kuna gudu fiye da haka, foda ba zai narke sosai ba.
2. Rage saurin tafiyar fim ta yankin dumama. Sannun saurin gudu = ƙarin bayyanar zafi = mafi kyawun magani.
3. A kan injunan da ke da dumama yanki 3 (gaba / tsakiya / na baya), tabbatar da cewa dukkanin yankuna uku sun kai zafin zafin da aka yi niyya kafin fara samarwa. Yankunan sanyi a farawa sune sanadin gama gari na gazawar mannewa.
4. Bincika cewa foda ɗin ku ya isa (warware Matsala ta farko, sannan sake gwada mannewa).

Lura:Hakanan ana iya haifar da matsalolin mannewa ta hanyar saitunan latsa zafi mara kyau (ƙananan zafin jiki, gajeriyar lokacin latsawa, ko rashin isasshen matsi). Koyaushe gwada a 160°C / 15 seconds / matsakaita matsa lamba azaman wurin farawa.

Matsala ta 3: Ragowar Foda akan Filayen Fim - Dattin Baya

Ga yadda yake kama:Bayan girgiza, wuraren da ba a buga ba na fim ɗin suna da hazo na foda ko saura. Lokacin da aka canza shi, wannan yana haifar da gajimare ko datti, musamman sananne akan masana'anta masu launin haske.

Me ya sa yake faruwa:

• Ba a cika cire foda da yawa ta hanyar goge-goge na shaker
• Anti-static tsarin baya aiki daidai (a tsaye caji yana sa foda manne da fim)
• Tsarin busa iska (idan an sanye shi) bai isa ba ko kuma mara kyau
• Ana amfani da foda mara kyau - wasu foda suna da halayen kwarara mara kyau

Yadda za a gyara shi:

1. Duba abin nadi na goga a cikin shaker. Goga yana lalacewa kan lokaci kuma suna rasa ikon share foda mai yawa daga fim. Sauya goge goge.
2. Bincika sandar anti-static ko ionizer. Yawancin masu girgiza masu inganci sun haɗa da tsarin anti-static wanda ke kawar da caji akan farfajiyar fim. Idan ba ya aiki, foda zai tsaya a inda bai kamata ba.
3. Daidaita iska mai busawa nozzles don tabbatar da an nufa su a saman fim ɗin a daidai kusurwa.
4. Tabbatar kana amfani da madaidaicin foda. Kyakkyawan foda zai iya zama da wahala a cirewa a tsabta - matsakaicin matsayi na iya ba da sakamako mai tsabta akan ƙira mafi sauƙi.

Matsala Ta Hudu: Fim Din Juna Ko Bata Ta Hanyar Shaker

Ga yadda yake kama:Fim ɗin yana makale, murƙushewa, folds, ko ciyarwa a wani kusurwa ta wurin girgiza. Samfurin ya tsaya kuma an lalata sashin da ya lalace.

Me ya sa yake faruwa:

• An saita tashin hankalin fina-finai ba daidai ba - kuma sako-sako yana haifar da rashin ƙarfi da ɓarke ​​
• Rarraba ciyarwa sun ƙazantu ko sawa, suna haifar da riko mara daidaituwa
• An ɗora lissafin fim ɗin daga tsakiya
• Faɗin fim ɗin bai dace da saitunan jagorar injin ba

Yadda za a gyara shi:

1. Sake zaren fim ɗin daga karce, tabbatar da cewa ya kasance a tsakiya a kan rollers feed tare da tashin hankali.
2. Tsaftace rollers abinci tare da zane maras lint da barasa isopropyl. Ragowar tawada da gina foda akan rollers shine mafi yawan sanadin cunkoson abinci.
3. Daidaita layin jagorar fim don dacewa da faɗin fim ɗinku daidai. Jagororin sako-sako suna ba da damar fim ɗin don yawo da ninka.
4. Duba saitunan matsa lamba na abin nadi. Matsi da yawa na iya tsunkule da murƙushe fim ɗin; kadan zai iya haifar da zamewa.

Matsala ta 5: Magance marasa daidaituwa - Wasu Sashe sun warke sarai, Wasu kuma masu laushi

Ga yadda yake kama:Lokacin da kuka gwada canja wuri ta hanyar shafa bayan fim ɗin a hankali, wasu sassan suna jin daɗin haɗin gwiwa yayin da wasu suna jin taushi, tauri, ko sako-sako. Magance marasa daidaituwa yana haifar da mannewa mara daidaituwa.

Me ya sa yake faruwa:

• Bambancin yanayin zafi a fadin fadin yankin dumama - gefuna sun fi tsakiyar sanyi
• Abubuwan dumama suna gazawa kaɗan ko buƙatar gyarawa
• Fim ɗin yana tafiya cikin rashin daidaituwa (matsalar mota ko bel)
• Injin bai yi dumama sosai ba kafin fara samarwa

Yadda za a gyara shi:

1. Koyaushe dumama shaker ɗin ku na akalla mintuna 10-15 kafin gudanar da fim ɗin samarwa. Abubuwan dumama suna buƙatar lokaci don isa da daidaitawa a zafin da ake nufi.
2. Yi amfani da bindiga mai zafi don bincika daidaiton zafin jiki a faɗin yankin dumama. Idan gefuna sun fi tsakiyar sanyi sosai, kayan dumama na iya yin kasawa.
3. Duba bel ɗin tuƙi da motar ciyarwa don lalacewa. Gudun fim mara daidaituwa yana haifar da bayyanar zafi mara daidaituwa.
4. Don injunan yanki da yawa (gaba /tsakiya/baya), tabbatar da kowane yanki da kansa. Wurin da ba daidai ba guda ɗaya zai iya lalata duk ayyukan samarwa.

Matsala Ta Shida: Farin Tawada Yadawa Ko Jini Akan Fim Kafin Gyara

Ga yadda yake kama:Kafin fim ɗin ya isa yankin foda, farin tawada ya bayyana yana yaduwa ko zubar jini fiye da gefuna na zane. Bayan warkewa, bugun yana da gefuna masu duhu ko farin halo.

Me ya sa yake faruwa:

• Wannan shi ne da farko batun firinta (yawan tawada ya yi tsayi sosai, saitunan wucewar bugawa ba daidai ba ne), amma shaker yana sa ya fi muni idan saurin sarrafa fim bai dace da yanayin bushewar tawada ba.
• Idan fim ɗin yana motsawa da sauri daga firinta zuwa shaker, rigar tawada yana damuwa da inji

Yadda za a gyara shi:

1. Daidaita saitunan software na RIP ɗinku don rage yawan farin tawada ko ƙara ƙididdige ƙididdige adadin farar tawada tare da ƙaramar ƙarar kowane fasinja.
2. Rage saurin canja wurin fim tsakanin firinta da shaker don tawada ya sami ƴan daƙiƙa kaɗan don saita kafin sarrafa injina.
3. Tabbatar cewa tsarin bushewa na ciki na firinta (idan an sanye shi) yana aiki yayin bugawa.
4. Guji gudanar da fim ɗin ta hanyar lanƙwasa mai ƙarfi ko kaifi mai ƙarfi tsakanin firinta da shaker - duk wani damuwa na inji akan rigar tawada yana haifar da zub da jini.

Matsala Ta Bakwai: Yawan Sharar Foda da Yawan Kuɗi

Ga yadda yake kama:Kuna shiga cikin DTF foda da sauri fiye da yadda ƙarar fitarwa ɗinku zai ba da shawarar. Mai girgiza kamar yana ajiye foda fiye da yadda ake buƙata, ko tsarin dawo da foda baya aiki yadda yakamata.

Me ya sa yake faruwa:

• An saita ƙimar rarraba foda da yawa
• An toshe tsarin dawo da foda/ sake yin amfani da shi ko baya aiki
• Shaker drum ko hopper yana da tarin gurɓataccen foda wanda ke haifar da abinci mara kyau
• Gudun lafiya foda a kan injin da aka daidaita don matsakaici foda

Yadda za a gyara shi:

1. Rage yawan rarraba foda a cikin saitunan injin. Kuna son haske, har ma da rufewa a kan wuraren tawada - ba mai kauri ba.
2. Tsaftace tsarin dawowar foda. Yawancin masu girgiza masu ci gaba (H650 Pro, H6505, H1600) suna da tsarin dawo da foda ta atomatik wanda ke sake sarrafa foda mara amfani da baya zuwa hopper. Bincika da share duk wani toshe a tashar dawowar.
3. Cire da kuma sieve sauran foda a cikin hopper lokaci-lokaci. Fuskantar zafi na iya haifar da ɗanɗanon foda ya takuɗe, wanda ke rushe ko da rarrabawa kuma yana ɓarna kayan.
4. Ajiye DTF foda a cikin akwati da aka rufe a cikin sanyi, bushe wuri. Danshi shine makiyin lamba daya na ingancin foda mai zafi mai narkewa.

Lokacin da matsalar bai isa ba: Lokacin haɓakawa

Idan kuna fuskantar matsaloli da yawa daga lissafin da ke sama, kuma injin ku ya wuce shekaru 3-4, yana iya zama lokacin yin la'akari da haɓakawa. Tsofaffi masu girgiza sau da yawa ba su da madaidaicin sarrafa zafin jiki, daidaitaccen tsarin girgizawa, da ingantattun hanyoyin dawo da foda waɗanda injinan zamani suka haɗa a matsayin ma'auni.

Ga yadda AGP's na yanzu foda shaker jeri ya rushe:

Matsayin Shiga: AGP D300

• Karamin tsarin A3
• Cikakke don: masu amfani da DTF-E30, ɗakin studio na gida, samar da ƙaramin ƙara
• dawo da foda na hannu

Tsakanin Rage: AGP H650E / H650 Pro

• 650mm nisa aiki
• Multi-zone dumama
• H650 Pro ya haɗa da dawo da foda mai ci gaba da sarrafa PLC
• Cikakke don: Girman shagunan bugawa, samar da matsakaicin girma

Kwararren: AGP H6505 / H650L

• 650mm nisa aiki, babban ƙarfin dumama
• Gina mai tsabtace iska
• Tsarin dawo da foda ta atomatik
• PLC mai sarrafa harshe da yawa
• Cikakke don: Samuwar B2B mai girma

masana'antu: AGP H1600

• 1600mm nisa aiki (daidai da firintar TK1600)
• Gaba /tsakiyar/duma mataki 3 na baya
• Gina mai tsabtace iska
• Cikakken aiki da kai
• Cikakke don: Samar da ma'aunin masana'anta na DTF

Mafi kyawun Ayyuka don Hana Matsalolin Shaker

Rigakafi koyaushe yana da kyau fiye da magance matsala. Bi waɗannan ɗabi'un don kiyaye girgizawar ku ta gudana cikin aminci:

Kullum:

• Tsaftace na'urorin ciyar da abinci tare da IPA da zane mara lint
• Duba matakin hopper foda kafin kowace samarwa
• Tabbatar da duk yankunan zafin jiki sun isa wurin da aka saita kafin kunna fim

mako-mako:

• Cire foda da aka tara daga cikin na'urar
• Bincika rollers na goga don lalacewa kuma musanya idan ana iya gani
• Duba jeri na jagorar fim da tashin hankali

Wata-wata:

• Zurfafa tsaftace tsarin dawo da foda
• Bincika aikin abubuwan dumama tare da bindiga mai zafi
• Lubrite kowane sassa masu motsi a cikin littafin na'ura

Kuna buƙatar Taimako tare da Shaker Powder ɗin ku?

Ƙungiyoyin fasaha na AGP suna ba da goyan bayan matsala na kyauta ga duk na'urorin girgiza foda na AGP - kuma sau da yawa don samfuran gasa ma. Aiko mana da hotuna ko gajeren bidiyo na matsalar kuma za mu gano ta cikin sa'o'i 6-12.

Idan kun kasance a shirye don haɓakawa zuwa na'ura mafi aminci, ko kuma idan kuna buƙatar tarawa akan AGP DTF zafi-narke foda da fim din PET, tuntube mu a yau.