I-DTF Powder Shaker Ayisebenzi? Izinkinga Eziyisi-7 Ezivamile kanye Nendlela Yokuzilungisa
Iphrinta yakho ye-DTF isebenza kahle kakhulu - amaphrinti ahlanzekile, imibala egqamile, okumhlophe okuhlanzekile. Kodwa endaweni ethile phakathi kokuphumayo kwephrinta netafula lokucindezela ukushisa, kukhona okungahambi kahle. Ukudlulisa kuyaxebuka emaphethelweni. Impushana ibonakala ingalingani ngaphansi kwefilimu. Ukunamathela akuphumeleli ngemva kokugeza kokuqala.
Ezimweni eziningi, onecala akulona iphrinta yakho noma uyinki wakho. Kuyimpushana shaker.
I-powder shaker ngokungangabazeki ibaluleke kakhulu - futhi ibukelwa kancane kakhulu - umshini wokukhiqiza we-DTF. Ilawula izinto ezintathu: indlela impushana enamathelayo esetshenziswa ngayo ngokulinganayo, ukuthi yelapheka kangakanani, nokuthi impushana eyeqile isuswa ngokuhlanzeka kangakanani. Thola noma iyiphi yalezo ezingalungile, futhi ukudluliselwa kwakho okuqediwe kuyahlupheka.
Nazi izinkinga ezingu-7 ezivame kakhulu ze-DTF powder shaker, zibangelwa yini, nokuthi zingalungiswa kanjani.
Inkinga 1: Ukusatshalaliswa Kwempushana Okungalingani - Amabala Amanzi noma Angenalutho Ekudluliselweni
Indlela ebukeka ngayo:Ezinye izindawo zokuphrinta zinempushana eningi kakhulu (i-clumping, ukuthungwa okumaholo ngemva kokwelashwa), kanti ezinye zinokuncane kakhulu (uyinki ongenalutho, akukho ukunamathela kumabala). Ngaphansi kokukhanya ungabona indawo yokudlulisa ayihambisani.
Kungani kwenzeka:
- Izilungiselelo zokudlidliza zibuthakathaka kakhulu noma zishesha kakhulu — impushana ayisakazwa ngokulinganayo kuyo yonke ifilimu
- I-powder hopper iphansi futhi izinga lokukhipha alihambisani
- Isivinini sokudla kwefilimu asifani nesigqi somshini wokunyakazisa
- Uhlobo lwempushana alufani nezinga lokugeleza eliklanywe umshini (impushana enhle uma iqhathaniswa namaholoholo)
Ilungiswa kanjani:
- Bheka izilungiselelo zakho zokudlidliza kanye ne-amplitude. Kuma-shaker amaningi amaphakathi nebanga (uchungechunge lwe-H650), indawo emnandi iwukundindizela okumaphakathi - okwanele ukuhambisa impushana kodwa kungabi nodlame ngakho ukuyilahla ngaphandle kwefilimu.
- Qinisekisa ukuthi i-powder hopper igcwele okungenani ngama-30%. Amazinga empushana aphansi kakhulu abangela ukukhishwa okungaguquki.
- Qondanisa isivinini sokuphakelayo kwefilimu yakho nesivinini sakho se-shaker. Uma usebenzisa iphrinta ngesivinini esikhulu futhi i-shaker ihamba kancane, ifilimu izonqwabelana noma inwebe.
- Qinisekisa ukucaciswa kwempushana yakho. Impushana encibilika eshisayo ye-AGP DTF iza ngamamaki amahle naphakathi — sebenzisa impushana ecolekile ukuze uthole imiklamo enemininingwane, emaphakathi ukuze uthole ukugcwaliswa okukhulu kanye nezicelo zezingubo zemidlalo.
Inkinga 2: Ukunamathela Okubi Ngemva Kokucindezela Ukushisa - Dlulisa Amapeel noma Imifantu
Indlela ebukeka ngayo:Ukudluliswa kubukeka kukuhle kufilimu, kodwa uma sekucindezelwe ukushisa futhi ifilimu ihlutshiwe, izingxenye zokuphakamisa umklamo, ziqhekeke emaphethelweni, noma zicwecwe ngemva kokugeza kokuqala.
Kungani kwenzeka:
- Ukungapheki kahle endaweni yokushisisa ye-shaker - impushana encibilikayo ayizange incibilike ngokuphelele futhi ihlanganiswe noyinki
- Izinga lokushisa elingalungile lokuphulukisa kuhhavini/ingxenye yokomisa
- Ifilimu ihambe ngokushesha kakhulu endaweni yokushisisa (asikho isikhathi esanele sokuhlala)
- Isendlalelo sempushana besincane kakhulu (bheka Inkinga 1) — akunamatheli okwanele ukuze kuhlanganiswe nendwangu
Ilungiswa kanjani:
- Khulisa izinga lokushisa lokwelapha. Ukwelapha okujwayelekile kwe-DTF hot-melt powder kungu-120–130°C endaweni yokushisisa ye-shaker. Uma usebenza ngokupholile kunalokho, impushana ngeke incibilike ngokugcwele.
- Yehlisa isivinini sokuhamba kwefilimu endaweni yokushisisa. Isivinini esincane = ukuchayeka kokushisa okwengeziwe = ukwelashwa okungcono.
- Emishinini enokushisa kwendawo engu-3 (ngaphambili/maphakathi/ngemuva), qinisekisa ukuthi zonke izindawo ezintathu zifinyelela izinga lokushisa eliqondiwe ngaphambi kokuqala ukukhiqiza. Izindawo ezibandayo ekuqaleni ziyimbangela evamile yokwehluleka ukunamathela.
- Hlola ukuthi ungqimba lwakho lwempushana lwanele yini (xazulula Inkinga 1 kuqala, bese uhlola kabusha ukunamathela).
Qaphela:Izinkinga zokunamathela zingabangelwa izilungiselelo zokucindezela ukushisa okungalungile (izinga lokushisa eliphansi kakhulu, isikhathi sokucindezela esifushane kakhulu, noma ukucindezela okunganele). Hlola njalo ku-160 ° C / imizuzwana engu-15 / ingcindezi ephakathi nendawo njengendawo yokuqala.
Inkinga 3: Insalela Yempushana Ezindaweni Ezicacile Zefilimu — Isizinda Esingcolile
Indlela ebukeka ngayo:Ngemuva kokugubha, izindawo ezingaphrintiwe zefilimu zine-powder haze ebonakalayo noma izinsalela. Uma idluliswa, lokhu kudala ingemuva eliguqubele noma elingcolile, ikakhulukazi endwangu enombala okhanyayo.
Kungani kwenzeka:
- Impushana eyeqile ayisuswa ngokuphelele indlela yokuhlanza ye-shaker/yokuxubha
- I-Anti-static system ayisebenzi ngendlela efanele (i-static charge yenza impushana ibambelele efilimini)
- Isistimu yokuphephetha komoya (uma ihlomile) ayanele noma ayihambisani kahle
- Kusetshenziswa impushana engalungile - ezinye izimpushana zinezici zokugeleza ezingezinhle
Ilungiswa kanjani:
- Hlola i-roller yebhulashi ku-shaker. Amabhulashi ayawohloka ngokuhamba kwesikhathi futhi alahlekelwe amandla awo okushanela impushana eningi efilimini. Shintshanisa amabhulashi agugile.
- Hlola ibha ye-anti-static noma i-ionizer. Iningi lamashaker ekhwalithi afaka isistimu ephikisana ne-static eyenza ukushaja kungabi namandla endaweni yefilimu. Uma ingasebenzi kahle, impushana izonamathela lapho kungafanele khona.
- Lungisa imibhobho ephephetha umoya ukuze uqinisekise ukuthi iqondiswe endaweni yefilimu nge-engeli efanele.
- Qinisekisa ukuthi usebenzisa izinga lempushana elilungile. Impushana enhle kakhulu ingaba nzima ukuyisusa ngokuhlanzekile - ibanga eliphakathi linganikeza imiphumela ehlanzekile kumiklamo elula.
Inkinga yesi-4: Ukudubula Kwefilimu noma Ukungadli Ngokusebenzisa I-Shaker
Indlela ebukeka ngayo:Ifilimu iyabhajwa, ishwabene, igoqeke, noma iphakele nge-engeli ngokusebenzisa shaker. Ukukhiqiza kuyama futhi ingxenye eminyene iyonakala.
Kungani kwenzeka:
- Ukungezwani kwefilimu akusethiwe ngokungalungile - ukuxega kakhulu kubangela ukuxega nokunqwabelana
- Amarola okuphakelayo angcolile noma agugile, abangela ukubamba okungahambisani
- Umqulu wefilimu ulayishwe ngaphandle maphakathi
- Ububanzi befilimu abufani nezilungiselelo zomhlahlandlela womshini
Ilungiswa kanjani:
- Phinda uchunge ifilimu kusukela ekuqaleni, uqinisekise ukuthi igxile kuma-feed roller anomfutho olinganayo.
- Hlanza ama-feed roller ngendwangu engena-lint kanye ne-isopropyl alcohol. Izinsalela zikayinki kanye nokunqwabelana kwempushana kuma-rollers kuyimbangela evame kakhulu yokugcwala kwesiphakeli.
- Lungisa ama-rails omhlahlandlela wefilimu ukuze afane nobubanzi befilimu yakho ncamashi. Iziqondiso ezixekethile zivumela ifilimu ukuthi izule futhi igoqe.
- Hlola izilungiselelo ze-roller pressure. Ukucindezela okukhulu kungacindezela futhi kushwabe ifilimu; okuncane kakhulu kungabangela ukushelela.
Inkinga 5: Ukwelapha Okungahambisani — Ezinye Izigaba Zelashwe Ngokugcwele, Ezinye Zithambile
Indlela ebukeka ngayo:Uma uhlola ukudlulisa ngokuhlikihla kahle ngemuva kwefilimu, ezinye izigaba zizizwa zibophene ngokuqinile kuyilapho ezinye zizwa zithambile, ziqinile, noma zixegekile. Ukwelashwa okungaguquki kuholela ekunamatheleni okungahambisani.
Kungani kwenzeka:
- Ukwehluka kwezinga lokushisa kulo lonke ububanzi bendawo yokushisisa — imiphetho ipholile kunamaphakathi
- Izinto zokushisisa ziyehluleka kancane noma zidinga ukulinganiswa kabusha
- Ifilimu ihamba ngesivinini esingalingani (imoto noma ibhande)
- Umshini awukafudumala ngokwanele ngaphambi kokuqala kokukhiqiza
Ilungiswa kanjani:
- Njalo fudumeza i-shaker yakho okungenani imizuzu eyi-10-15 ngaphambi kokusebenzisa ifilimu yokukhiqiza. Izinto zokushisisa zidinga isikhathi ukuze zifinyelele futhi zizinze ezingeni lokushisa eliqondiwe.
- Sebenzisa isibhamu esishisayo ukuze uhlole ukuhambisana kwezinga lokushisa kulo lonke ububanzi bendawo yokushisisa. Uma amaphethelo epholile kakhulu kunendawo emaphakathi, into yokushisisa ingase ihluleke.
- Hlola ibhande lokushayela kanye nenjini yokuphakelayo ukuthi iyasebenza yini. Isivinini sefilimu esingahambisani sidala ukuchayeka kokushisa okungalingani.
- Emishinini enezizoni eziningi (ngaphambili/maphakathi/ngemuva), qinisekisa indawo ngayinye ngokuzimela. Indawo eyodwa enephutha ingalimaza wonke umsebenzi wokukhiqiza.
Inkinga 6: Uyinki Omhlophe Usakazeka noma Ukopha Efilimini Ngaphambi Kokwelapha
Indlela ebukeka ngayo:Ngaphambi kokuba ifilimu ifinyelele endaweni eyimpushana, uyinki omhlophe ubonakala usabalala noma wopha ngaphezu kwemiphetho yedizayini. Ngemuva kokwelashwa, ukuphrinta kunemiphetho efiphele noma i-halo emhlophe.
Kungani kwenzeka:
- Lokhu ngokuyinhloko inkinga yephrinta (ukuminyana kukayinki kuphezulu kakhulu, izilungiselelo zokudlula kwesihloko sokuphrinta azilungile), kodwa isishukumisi sikwenza kube kubi kakhulu uma ijubane lokubamba ifilimu lingafaniswa nendlela yokomisa uyinki yephrinta.
- Uma ifilimu ihamba ngokushesha kakhulu isuka kuphrinta iye ku-shaker, uyinki omanzi uyaphazamiseka ngokuzenzakalelayo
Ilungiswa kanjani:
- Lungisa izilungiselelo zakho zesofthiwe ye-RIP ukuze unciphise ukuminyana kukayinki omhlophe noma ukhuphule isibalo sokudlula uyinki omhlophe ngevolumu ephansi ngokudlula ngakunye.
- Yehlisa isivinini sokudlulisa ifilimu phakathi kwephrinta ne-shaker ukuze uyinki ube namasekhondi ambalwa okusetha ngaphambi kokubamba ngokulungiswayo.
- Qinisekisa ukuthi isistimu yokomisa yangaphakathi yephrinta (uma ifakwe) iyasebenza ngesikhathi sokuphrinta.
- Gwema ukusebenzisa ifilimu ngokugoba okuqinile noma ukujika okucijile phakathi kwephrinta ne-shaker — noma ikuphi ukucindezeleka komshini ku-inki omanzi kubangela ukopha.
Inkinga yesi-7: Imfucuza Yempushana Eyeqile kanye Nezindleko Eziphezulu Ezisetshenziswayo
Indlela ebukeka ngayo:Udlula kumpushana we-DTF ngokushesha okukhulu kunalokho umthamo wakho ophumayo ongasikisela. I-shaker ibonakala ifaka impushana eningi kakhulu kunesidingo, noma uhlelo lokubuyisela impushana alusebenzi kahle.
Kungani kwenzeka:
- Izinga lokukhishwa kwempuphu lisethwe phezulu kakhulu
- Isistimu yokubuyisela impushana/yokuvuselela ivalekile noma ayisebenzi
- Isigubhu se-Shaker noma i-hopper inempushana enqwabelene enqwabelene ebangela ukudla okungajwayelekile
- Ukusebenzisa impushana emshinini olinganiselwe impushana emaphakathi
Ilungiswa kanjani:
- Yehlisa izinga lokukhipha impushana kuzilungiselelo zomshini. Ufuna ukukhanya, ngisho nokumboza izindawo ezinoyinki - hhayi ungqimba oluwugqinsi.
- Hlanza uhlelo lokubuyisela impushana. Ama-shakers athuthuke kakhulu (i-H650 Pro, i-H6505, i-H1600) anesistimu yokubuyisela impushana ezenzakalelayo ebuyisela kabusha impushana engasetshenziswanga emuva ku-hopper. Hlola futhi usule noma yimaphi ama-clog esiteshini sokubuyisela.
- Susa futhi usike i-powder esele ku-hopper ngezikhathi ezithile. Ukuchayeka kumswakama kungabangela impushana ecolekileyo ukuthi inqwabelane, ephazamisa ngisho nokukhipha futhi imoshe impahla.
- Gcina i-DTF powder esitsheni esivaliwe endaweni epholile, eyomile. Umswakama uyisitha sokuqala sekhwalithi yempushana enamathelayo encibilika ngokushisayo.
Lapho Ukuxazulula Inkinga Kungenele: Isikhathi Sokuthuthukisa
Uma uhlangabezana nezinkinga eziningi ohlwini olungenhla, futhi umshini wakho uneminyaka engaphezu kuka-3–4 ubudala, kungase kube isikhathi sokucabangela ukuthuthukisa. Ama-shaker amadala avame ukuntula ukulawulwa kwezinga lokushisa okunembayo, amasistimu wokudlidliza angashintshi, nezindlela ezisebenzayo zokubuyiswa kwempushana ezihlanganisa imishini yesimanje njengezinga elijwayelekile.
Nakhu ukuthi uhlu lwamanje lwe-AGP lwe-powder shaker luphuka kanjani:
Izinga lokungena: AGP D300
- Ifomethi ye-Compact A3
- Ilungele: abasebenzisi be-DTF-E30, izitudiyo zasekhaya, ukukhiqizwa kwevolumu ephansi
- Ukubuya kwempushana okuzenzela
Ibanga eliphakathi: I-AGP H650E / H650 Pro
- 650mm ububanzi bokusebenza
- Ukushisa kwezindawo eziningi
- I-H650 Pro ihlanganisa ukubuya kwempushana okuthuthukile nokulawula kwe-PLC
- Ilungele: Izitolo zokuphrinta ezikhulayo, ukukhiqizwa kwevolumu emaphakathi
Uchwepheshe: AGP H6505 / H650L
- 650mm ububanzi bokusebenza, ukufudumeza kwamandla aphezulu
- Isihlanzi somoya esakhelwe ngaphakathi
- Isistimu yokubuyisela impushana ye-Auto
- Iphaneli yokulawula yezilimi eziningi ye-PLC
- Ilungele: Ukukhiqizwa kwevolumu ephezulu ye-B2B
Imboni: AGP H1600
- 1600mm ububanzi bokusebenza (kufaniswe nephrinta ye-TK1600)
- Ngaphambili/maphakathi/ngemuva kwezigaba ezi-3 zokushisisa
- Isihlanzi somoya esakhelwe ngaphakathi
- Okuzenzakalelayo okugcwele
- Ilungele: Ukukhiqizwa kwe-DTF ye-Factory-scale
Izindlela Ezingcono Kakhulu Zokuvimbela Izinkinga Ze-Shaker
Ukuvikela kuhlala kungcono kunokuxazulula izinkinga. Landela le mikhuba ukuze ugcine shaker yakho isebenza ngokuthembekile:
Nsuku zonke:
- Hlanza ama-feed roller nge-IPA nendwangu engenalayini
- Hlola izinga le-powder hopper ngaphambi kokuqala kokukhiqiza ngakunye
- Qinisekisa zonke izindawo zokushisa zokufinyelela endaweni ebekiwe ngaphambi kokusebenzisa ifilimu
Maviki onke:
- Gcoba impushana enqwabelene ngaphakathi komshini
- Hlola amarola ebhulashi ukuthi agugile yini bese uwashintsha uma ebonakala egqokile
- Hlola ukuqondanisa komhlahlandlela wefilimu kanye nokushuba kwe-roller
Nyanga zonke:
- Hlanza ngokujulile uhlelo lokubuyisela impushana
- Hlola ukusebenza kwesici sokushisisa ngesibhamu esishisayo
- Gcoba noma yiziphi izingxenye ezihambayo ngokwemanuwali yomshini
Udinga Usizo Nge-Powder Shaker Yakho?
Ithimba lezobuchwepheshe le-AGP lihlinzeka ngokusekela kwamahhala kokuxazulula izinkinga kuyo yonke imishini ye-AGP yokushaqa impushana - futhi ngokuvamile nemikhiqizo eqhudelanayo. Sithumelele izithombe noma ividiyo emfushane yenkinga futhi sizoyixilonga phakathi namahora angu-6–12.
Uma usukulungele ukuthuthukela emshinini onokwethenjelwa kakhudlwana, noma uma udinga ukuthenga ngempushana ehambisanayo ye-AGP DTF nefilimu ye-PET, xhumana nathi namuhla.