DTF Powder Shaker Haisi Kushanda? 7 Matambudziko Akajairika & Magadzirirwo Awo

Dhinda yako yeDTF iri kuita zvakanaka - maprints akachena, mavara anopenya, machena machena. Asi pane imwe nzvimbo pakati pekubuda kweprinta uye tafura-yekudzvanya tafura, chimwe chinhu chinokanganisa. Kutamisa kunosvuura kumacheto. Iyo hupfu inotaridzika isina kuenzana pasi pefirimu. Iko kunamatira kunokundikana mushure mekugeza kwekutanga.

Kazhinji, ane mhosva haisi printer yako kana inki yako. Ndiyo shaker yehupfu.

Iyo poda shaker ine nharo ndiyo inonyanya kunetsa - uye yakanyanya kushomeka - muchina mumutsara wekugadzira weDTF. Inodzora zvinhu zvitatu: mashandisirwo akaenzana poda yekunamira, kuti yakanyatsorapwa sei, uye nekucheneruka kwayakaita hupfu hunobviswa. Tora chero ipi zvayo isina kunaka, uye kutamisa kwako kwapera kunotambura.

Heano 7 akajairika DTF poda shaker matambudziko, chii chinoakonzeresa, uye maitiro ekuagadzirisa.

Dambudziko 1: Kugovera Hupfu husina kuenzana - Pachy kana Mavara Asina Pakutakurwa

Zvazvinoita:Dzimwe nzvimbo dzekudhinda dzine hupfu hwakawandisa (clumping, rough texture mushure mekurapa), asi dzimwe dzine shoma (inki isina chinhu, isina adhesion mumakwapa). Pasi pechiedza iwe unogona kuona nzvimbo yekufambisa isingaenderani.

Sei zvichiitika:

• Vibration marongero haana kusimba kana kukurumidza - hupfu haigovaniswe zvakaenzana mufirimu
• Powder hopper yakadzikira uye mwero wekugovera hauenderane
• Firimu yekudyisa kumhanya haienderane neyekuzunungusa machina mutinhimira
• Mhando yehupfu haienderane nemuchina wakagadzirwa kuyerera mwero (fine poda vs.

Nzira yekugadzirisa nayo:

1. Tarisa yako vibration frequency uye amplitude marongero. Kune akawanda epakati-renji shakers (H650 akatevedzana), iyo inotapira nzvimbo ndeyepakati-frequency vibration - inokwana kufambisa hupfu asi isingaite zvehasha inoikanda kubva mufirimu.
2. Ita shuwa kuti poda hopper izere ne30% yakazara. Kunyanya kuderera kwehupfu hunokonzera kusawirirana kugovera.
3. Batanidza yako firimu feed kumhanya kune yako shaker kumhanya. Kana iwe uchimhanyisa printer nekumhanya kukuru uye shaker ichinonoka, firimu rinoita boka kana kutambanudza.
4. Simbisa hupfu hwako. AGP DTF inopisa-yakanyunguduka poda inouya mumagiredhi akanaka uye epakati - shandisa poda yakatsetseka kune yakadzama dhizaini, yepakati yekuzadza mahombe uye kushandiswa kwezvipfeko zvemitambo.

Dambudziko rechipiri: Yakashata Adhesion Mushure mekupisa Kudzvanya - Kuendesa Peels kana Cracks

Zvazvinoita:Kuendeswa kunotaridzika zvakanaka pafirimu, asi kana kupisa-kudzvanywa uye firimu yakanyungudutswa, zvikamu zvekusimudza kwekugadzira, kuputika pamicheto, kana kubvisa mushure mekugeza kwekutanga.

Sei zvichiitika:

• Kusapora munzvimbo yekudziya ye shaker - poda inopisa-yakanyunguduka haina kunyungudutswa uye kusungirirwa kuingi.
• Tembiricha yekurapisa isiriyo muovheni/dryer chikamu
• Firimu rakafamba nekukurumidza kuburikidza nenzvimbo yekudziya (haina kukwana nguva yekugara)
• Hupfu hwakatsetseka hwakanyanya kutetepa (ona Dambudziko 1) - isina kukwana inonamira yekubatanidza kune jira

Nzira yekugadzirisa nayo:

1. Wedzera kupisa kwekushisa. Kurapa kweDTF inopisa-yakanyunguduka poda i120–130°C munzvimbo yekudziya yeshaker. Kana iwe uchimhanya unotonhorera kupfuura izvozvo, hupfu hauzonyungudika zvizere.
2. Deredza firimu rekufamba kumhanya kuburikidza nenzvimbo yekudziya. Kunonoka kunononoka = kuwedzera kupisa kuratidzwa = kurapa kurinani.
3. Pamichina ine 3-zone yekudziya (kumberi/ yepakati/kumashure), ita shuwa kuti nzvimbo dzese dziri nhatu dziri kusvika kune tembiricha isati yatanga kugadzira. Kutonhora kwenzvimbo pakutanga ndicho chikonzero chinowanzokonzera kukanganisa kwekunamatira.
4. Tarisa kuti hupfu hwako hwakakwana here (gadzirisa Dambudziko rekutanga, wozoongororazve kunamatira).

Cherechedza:Matambudziko ekunamira anogonawo kukonzerwa nekusarongeka kwekupisa kwekushisa (tembiricha yakadzikira, nguva pfupi yekutsikisa, kana kusakwana kumanikidza). Gara uchiyedza pa160 ° C / 15 masekonzi / yepakati kudzvanywa senzvimbo yekutanga.

Dambudziko rechitatu: Hupfu Inosara panzvimbo dzakajeka dzeFirimu - Yakasviba Background

Zvazvinoita:Mushure mokuzunungusa, nzvimbo dzisina kudhindwa dzefirimu dzine hupfu hunooneka hupfu kana zvakasara. Kana yatamiswa, izvi zvinogadzira makore ane makore kana akasviba kumashure, kunyanya kucherechedzwa pajira rakajeka-ruvara.

Sei zvichiitika:

• Yakawandisa hupfu haisi kubviswa zvizere neiyo shaker's yekuchenesa/brushing mechanism
• Anti-static system haisi kushanda nemazvo (static charge iri kuita kuti hupfu hubatire kufirimu)
• Air blowing system (kana yakashongedzerwa) haina kukwana kana kusarongeka
• Hupfu husina kunaka huri kushandiswa - humwe hupfu husina kunaka hwekuyerera

Nzira yekugadzirisa nayo:

1. Tarisa bhurashi roller mune shaker. Mabhurashi anopera nekufamba kwenguva uye anorasikirwa nekugona kutsvaira yakawandisa hupfu kubva mufirimu. Tsiva mabhurashi akasakara.
2. Tarisa iyo anti-static bar kana ionizer. Mazhinji emhando shaker anosanganisira anti-static sisitimu inoregedza kubhadharisa pane firimu pamusoro. Kana ikatadza kushanda, hupfu hunonamira paisingafanirwe.
3. Gadzirisa mhepo inovhuvhuta kuti uone kuti yakanangana nepamusoro pefirimu pakona chaiyo.
4. Ita shuwa kuti uri kushandisa giredhi rehupfu chairo. Poda yakatsetseka kwazvo inogona kunetsa kubvisa zvakachena - yepakati giredhi inogona kupa yakachena mibairo pamagadzirirwo akareruka.

Dambudziko rechina: Firimu Jamming kana Kusadyisa Kuburikidza neShaker

Zvazvinoita:Iyo firimu inonamira, makwinya, kupeta, kana kudyisa pakona kuburikidza neshaker. Kugadzirwa kunomira uye chikamu chakamisikidzwa chaparara.

Sei zvichiitika:

• Kunetsana kwemufirimu kwakaiswa zvisizvo - kuregedzera zvakanyanya kunokonzera kuderera uye kubatana
• Mafeed rollers ane tsvina kana kupfekwa, zvichikonzera kusapindirana kwekubata
• Firimu roll inotakurwa kubva-pakati
• Kufara kwefirimu hakuenderane negwara remagadzirirwo emuchina

Nzira yekugadzirisa nayo:

1. Dzokorora firimu kubva pakutanga, uchiona kuti rakanangana nemafeed rollers ane tension.
2. Chenesa mafeed rollers nemucheka-isina jira uye isopropyl doro. Ingi inosara uye hupfu hwakagadzirwa pama rollers ndicho chikonzero chinowanzokonzera kudya kwekudya.
3. Gadzirisa njanji yegwara refirimu kuti ienderane nehupamhi hwefirimu rako chaizvo. Mafambiro akasununguka anobvumira firimu kudzungaira uye kupeta.
4. Tarisa maroller pressure settings. Kunyanya kudzvinyirira kunogona kupinza uye kuunyana firimu; kushoma kwazvo kunogona kukonzera kutsvedza.

Dambudziko 5: Kurapa Kusingaenderane - Zvimwe Zvikamu Zvakanyatsopora, Zvimwe Zvinyoro

Zvazvinoita:Paunoyedza kuchinjisa nekukwesha zvinyoro nyoro kumashure kwefirimu, zvimwe zvikamu zvinonzwa zvakasungwa zvakasimba asi zvimwe zvinonzwa zvakapfava, tacky, kana kusununguka. Kuporeswa kusingawirirani kunounza kusawirirana kunamatira.

Sei zvichiitika:

• Kusiyanisa kwetembiricha pahupamhi hwenzvimbo yekudziya - mipendero inotonhorera kupfuura yepakati
• Zvinhu zvekudziyisa zviri kutadza kana kuti zvinoda kugadziriswa
• Firimu riri kufamba nekumhanya kusina kuenzana (motor kana bhandi nyaya)
• Muchina hausati wadziya zvakakwana kugadzirwa kusati kwatanga

Nzira yekugadzirisa nayo:

1. Gara uchidziya shaker yako kweinenge 10-15 maminetsi usati wamhanyisa firimu rekugadzira. Zvinhu zvekudziyisa zvinoda nguva yekusvika nekudzikama patembiricha yakanangwa.
2. Shandisa pfuti inopisa kutarisa kuenderana kwekushisa mukati mehupamhi hwenzvimbo yekudziya. Kana mipendero ichitonhorera zvakanyanya kupfuura pakati, chinhu chekudziya chinogona kunge chiri kutadza.
3. Tarisa bhandi rekutyaira uye mota yekudyisa yekupfeka. Kusapindirana kwemafirimu kumhanya kunogadzira kusaenzana kwekupisa.
4. Kune akawanda-zone michina (kumberi/pakati/kumashure), simbisa nzvimbo yega yega. Imwe nzvimbo ine chikanganiso inogona kukanganisa hurongwa hwese hwekugadzira.

Dambudziko 6: Ink Ichena Inopararira kana Kubuda ropa paFirimu Isati Yapora

Zvazvinoita:Firimu risati rasvika munzvimbo yeupfu, iyo inki chena inoratidzika kupararira kana kubuda ropa kupfuura mipendero yedhizaini. Mushure mekurapa, iyo yakadhindwa ine fuzzy edges kana chena halo.

Sei zvichiitika:

• Iyi inonyanya inyaya yeprinta (inki density yakakwira zvakanyanya, printhead pass marongero haana kunaka), asi shaker inoita kuti zvinyanye kana kumhanya kwemufirimu kusingaenderane nemaitiro ekuomesa inki eprinta.
• Kana firimu richimhanya zvakanyanya kubva kuprinta kuenda ku shaker, inki yakanyorova inovhiringwa nemakanika

Nzira yekugadzirisa nayo:

1. Gadzirisa yako RIP software kudzikisa chena inki density kana kuwedzera chena inki pass count ine yakaderera vhoriyamu pakupfuura.
2. Dzikisa kumhanya kwekufambisa firimu pakati peprinta uye shaker kuitira kuti ingi iwane mamwe masekonzi mashoma ekuseta pamberi pemuchina wekubata.
3. Iva nechokwadi chekuti printer yemukati yekuomesa system (kana ine) inoshanda panguva yekudhinda.
4. Regedza kumhanyisa firimu kuburikidza nemabhendi akaomarara kana kuchinjika kwakapinza pakati peprinta uye shaker - chero kushushikana kwemuchina painki yakanyorova kunokonzera kubuda ropa.

Dambudziko 7: Yakawandisa Powder Waste uye High Consumable Costs

Zvazvinoita:Iwe uri kuenda kuburikidza neDTF hupfu zvakakurumidza zvakanyanya kupfuura vhoriyamu yako yekubuda ingaratidza. Iyo shaker inoita kunge iri kuisa hupfu hwakanyanya kupfuura zvinodiwa, kana iyo poda yekudzorera system haisi kushanda nemazvo.

Sei zvichiitika:

• Hupfu hwekupa hupfu hwakaiswa zvakanyanya
• Iyo poda yekudzoka/kudzokorodza system yakavharwa kana kusashanda
• Shaker dhiramu kana hopper ine muunganidzwa wehupfu hwakakanyiwa izvo zviri kukonzera chikafu chisina kujairika
• Kumhanyisa poda yakatsetseka pamushini wakarongedzerwa kuita hupfu hwepakati

Nzira yekugadzirisa nayo:

1. Deredza mwero wekuparadzira hupfu muzvigadziriso zvemuchina. Iwe unoda mwenje, kunyange kupfekedza pamusoro penzvimbo dzine inked - kwete dhizaini gobvu.
2. Chenesa iyo poda yekudzoka system. Vazhinji vepamusoro shakers (H650 Pro, H6505, H1600) vane auto poda yekudzoka system inodzokorodza hupfu husina kushandiswa kudzokera kune hopper. Ongorora uye bvisa zvivharo chero mugero rekudzoka.
3. Bvisa uye sefa yakasara poda muhopi nguva nenguva. Kuratidzwa kune humidity kunogona kukonzera hupfu hwakatsetseka kuti huputike, izvo zvinokanganisa kunyange kugovera uye kurasa zvinhu.
4. Chengetedza DTF poda mumudziyo wakavharwa munzvimbo inotonhorera, yakaoma. Hunyoro ndiyo nhamba yekutanga muvengi wekupisa-kunyunguduka kwehupfu hwehupfu.

Kana Kugadzirisa Kusina Kukwana: Nguva Yekuvandudza

Kana uri kusangana nematambudziko akawanda kubva pane rondedzero iri pamusoro, uye muchina wako wapfuura makore 3-4, ingave nguva yekufunga nezvekusimudzira. Vachembera vachembera vanowanzo shaya kudzora tembiricha chaiyo, masisitimu ekudengenyeka anowirirana, uye nzira dzinoshanda dzekudzorera poda dzinosanganisira michina yemazuva ano seyakajairwa.

Heano maitiro eiyo AGP's poda shaker lineup inoputsika:

Nhamba Yekupinda: AGP D300

• Compact A3 format
• Yakakwana kune: DTF-E30 vashandisi, masitudiyo epamba, yakaderera-vhoriyamu kugadzirwa
• Manual poda kudzoka

Pakati-Range: AGP H650E / H650 Pro

• 650mm kushanda upamhi
• Multi-zone kupisa
• H650 Pro inosanganisira advanced powder return uye PLC control
• Yakakwana kune: Kukura zvitoro zvekudhinda, yepakati-vhoriyamu kugadzirwa

Nyanzvi: AGP H6505 / H650L

• 650mm kushanda upamhi, yakakwirira-simba kupisa
• Yakavakwa-mukati mweya yekuchenesa
• Auto powder return system
• PLC yemitauro yakawanda inodzora pani
• Yakakwana ye: Yakakwira-vhoriyamu B2B kugadzirwa

Indasitiri: AGP H1600

• 1600mm kushanda upamhi (inofananidzwa TK1600 purinda)
• Mberi/pakati/kumashure 3-nhanho kudziyisa
• Yakavakwa-mukati mweya yekuchenesa
• Full automation
• Yakakwana ye: Factory-scale DTF kugadzirwa

Maitiro Akanyanya Kudzivirira Matambudziko eShaker

Kudzivirira kunogara kuri nani pane kugadzirisa matambudziko. Tevedza maitiro aya kuchengetedza shaker yako ichimhanya zvakavimbika:

Zuva nezuva:

• Chenesa mafeed rollers neIPA uye jira risina lint
• Tarisa hupfu hopper level isati yatanga kugadzira
• Simbisa nzvimbo dzese dzetembiricha dzasvika payakatemwa usati wamhanyisa firimu

Weekly:

• Bvisa upfu hwakaunganidzwa kubva mukati memuchina
• Ongorora mabhurashi ekupfeka uye woatsiva kana akapfekwa zvinooneka
• Tarisa kurongeka kwegwaro remufirimu uye kugadzikana kwe roller

Mwedzi wega wega:

• Deep clean the poda return system
• Ongorora kuita kwechinhu chekudziya nepfuti inopisa
• Zora chero zvikamu zvinofamba zvichienderana nemanyorero emuchina

Unoda Rubatsiro nePowder Shaker Yako?

Chikwata chehunyanzvi cheAGP chinopa rutsigiro rwemahara rwekugadzirisa matambudziko kune ese AGP poda shaker michina - uye kazhinji kune emakwikwi mabhureki zvakare. Titumirei mapikicha kana vhidhiyo pfupi yedambudziko iri uye tichariongorora mukati memaawa 6–12.

Kana wagadzirira kukwidziridza kumuchina unovimbika, kana kana uchida kuunganidza paAGP DTF inopisa-yakanyunguduka poda uye PET firimu, taura nesu nhasi.